Jingdiao 5-Axis High-Speed Machining Center JDMGB300

JDMGB300 is suitable for five-axis linkage or positioning processing of weak rigid parts, such as blades, slender shafts, thin-walled shells and other parts. + The machine tool is of moving beam gantry structure, equipped with A and B axis turntable, and the B axis swing range is ± 45 °. + Double A-axis design, independent drive, two A-axes can rotate synchronously or independently. + Equipped with Φ180 synchronous electric spindle with HSK-A63 tool holder interface, it has strong tool use ability and efficient processing ability. + Beijing Jingdiao On-machine Inspection System is configured to inspect and correct the state of workpieces, tools and machine tools on the machine, so as to reduce the influence of "inherent deviation" of key elements on the accuracy of parts.

Jingdiao Five-axis High-speed Grinding Center JDGR500-MG

JDGR500-MG is suitable for five-axis precision grinding of hard and brittle materials such as metal, quartz, silicon and ceramics. + Stable micron machining capability to achieve "0.1 micron feed, 1 micron cutting and nanoscale surface effects". + Equipped with Φ150 high-speed synchronous electric spindle, it has the characteristics of high speed and low vibration, and meets the use requirements of precision grinding head. + Beijing Jingdiao On-machine Inspection System is configured to inspect and correct the status of workpieces, tools and machine tools on the machine, so as to reduce the key The effect of the "inherent bias" of the element on the accuracy of the part. + Different accessories and software can be configured to realize features such as hole, column, profile, optical spherical lens, optical aspheric lens, etc. Or precision grinding of products.

JDMR800 Five-Axis High-Speed Machining Center

JDMR800 Five-Axis High-Speed Machining Center Description: The JDMR800 is suitable for five-axis machining of medium to large complex parts in industries such as aerospace, energy, automotive, and mold manufacturing. The machine features a symmetrical moving-beam gantry frame with a cradle-style dual-axis rotary table, offering a compact structure, high rigidity, and good thermal stability. The A-axis employs dual-drive technology, providing high rotary accuracy and large output torque. It is equipped with a high-torque synchronous electric spindle with an HSK-A63 tool holder interface, which allows the use of large-diameter tools and offers multi-functional tool capabilities including milling, boring, drilling, tapping, and reaming. It is configured with the Beijing Jingdiao in-process inspection system, which enables in-process inspection and correction of workpieces, tools, and machine status, reducing the impact of "inherent deviations" on part accuracy.

Jingdiao 5-Axis High-Speed Machining Center JDMR600-MT

JDMR600-MT is suitable for five-axis efficient composite machining of automotive parts and complex product parts. + Equipped with Φ180 synchronous electric spindle with HSK-A63 tool holder interface, it has strong tool use ability, can use large-diameter face milling cutter and boring cutter, and has efficient processing ability, as well as milling, boring, drilling, tapping, reaming and other composite tool use ability. + Beijing Jingdiao On-machine Measurement System is configured to detect and correct the state of workpieces, tools and machine tools on the machine, so as to reduce the influence of "inherent deviation" of key elements on the accuracy of parts. + Equipped with cradle type dual-axis direct-drive turntable, A-axis adopts dual-drive technology, and the maximum load is 400 kg. + The maximum moving speed of linear axis is 48m/min.

JDSR1000 Five-Axis High-Speed Machining Center (P20SHA)

JDSR1000 Five-Axis High-Speed Machining Center (P20SHA) Description: The JDSR1000 is suitable for five-axis machining of medium to large parts, such as molds, impellers, blisks, casings, and frames. It features a CNC single-tilting milling head with the spindle axis at a 45° angle to the tilting rotary axis (standard configuration), allowing the spindle to be positioned vertically, horizontally, or at other angles. Equipped with a Φ200 high-speed electric spindle, it offers high rotational speed, low vibration, and high torque, capable of milling, boring, drilling, tapping, and reaming. It supports the use of large tools and heavy cutting. It is configured with a rotary table that can handle a maximum load of 1,500 kg, with a maximum workpiece size of Φ1000x700 mm.

JDHGT1800 Three-Axis High-Speed Machining Center

JDHGT1800 Three-Axis High-Speed Machining Center Description: The JDHGT1800 is suitable for precise and efficient machining of large-sized mold parts and structural components. It features stable micrometer-level machining capability. It is equipped with a Φ180 high-speed synchronous electric spindle, which offers compound machining capabilities such as precision milling, boring, drilling, and tapping. It can also use large-diameter face milling cutters, enabling high-efficiency machining. It is configured with the Beijing Jingdiao in-process measurement system, which allows for in-process inspection and correction of workpieces, tools, and machine status, reducing the impact of "inherent deviations" on part accuracy. The CNC control panel is rotatable, allowing for convenient operation both inside and outside the machine. The machine is standardly equipped with a scraper-type chip removal and filtration system, which facilitates the rapid discharge of large amounts of chips during the machining of large-sized workpieces.

JDGR400T Five-Axis High-Speed Machining Center with Automation Unit

JDGR400T Five-Axis High-Speed Machining Center with Automation Unit Description: The JDGR400T is suitable for five-axis machining of precision molds, precision parts, and complex hardware components. It features stable micrometer-level machining capability, achieving "0.1-micron feed, 1-micron cutting, and nanometer-level surface finish." It is equipped with a Φ150 high-speed synchronous electric spindle, which offers high rotational speed and low vibration, and supports compound tool capabilities such as precision milling, boring, drilling, and tapping. It is configured with the Beijing Jingdiao in-process inspection system, which enables in-process inspection and correction of workpieces, tools, and machine status, reducing the impact of "inherent deviations" on part accuracy. It can be equipped with a chain-type tool magazine with a capacity of 63 tools and an automatic material supply system to achieve automated machining.

Turbomolecular pump 14-stage impeller test piece

The impeller is used for turbomolecular pump (vacuum pump). The impeller is divided into 14 stages, with 448 thin-walled blades in total. The first two stages of blades are curved surfaces, and the third to fourteenth stages of blades are straight surfaces. The thinnest blade is 0.8mm, the height is 20mm, the ratio of blade height to thickness is 25:1, the highest blade is 45mm, the thickness is 0.8-2.5mm, and the maximum tool length-diameter ratio is 8:1. The part is processed by the five-axis processing scheme of Jingdiao, and the processing time of a single piece is 22h. For this kind of complex parts, in the process development stage, with the help of DT programming technology in Jingdiao SurfMill software, resource planning and efficient and high-quality process development are completed on the computer side, and a safe and efficient five-axis program is output. The process development cycle of the whole part is only 14 days.

Stainless steel blisk

The part is a blisk, and the incoming material is a turning forming blank. The processing features are 42 blades and flow channels; the height of the blade is 68mm, the length is 60mm, and the thickness of the thinnest position of the blade is 0.6mm. The machining time is 70 hours, the blade profile is less than 0. 08 mm, the dynamic balance grade can reach G2. 5, and the surface roughness Ra of the blade surface is less than 0. 8 μm. The blade surface finish machining adopts 8 ° -R3mm cone-ball cutter five-axis linkage point milling.

Automobile taillight ornament re three-color mold cores

The part is a three-color taillight mold part for an automobile, and the features to be processed include a product surface, a parting surface, a clearance surface, a precise positioning surface and the like. The results show that the tolerance error of the parting surface is within ± 10 μm, the tolerance error of the precision positioning surface is-10 ~ 0 μm, the tolerance error of the glue position surface is ± 20 μm, the surface roughness Ra is less than 0. 3 μm, and the surface roughness Ra is less than 0. 3 μm; The machining time is 85 H, and the cutting mark is controlled within 10 μm, and the subsequent EDM process is omitted.

Radioulnar plate

The part is a bone plate implanted into the human body in orthopedic surgery and is used for treating fractures, and the machining features include a curved surface, a tapered threaded hole, a pinhole and a waist-shaped hole, which are distributed at 14 different angles. Machined by Jingdiao 5-axis high-speed machining center, the tool mark on the curved surface is less than 10 μm, the surface roughness Ra is less than 0. 6 μm, and there is no need for subsequent manual grinding to remove the tool mark. At present, the scheme has been implemented in many leading orthopedic enterprises. The processing time of a single part is 1 hour and 10 minutes, the daily (20 hours) production capacity is 17 pieces, and the product yield is 100%.

"Sky Dark Star" Moren

The die core has deep cavity and more negative angles. If the three-axis machining mode is adopted, the length-diameter ratio of R0.5 tool needs to reach 8:1, and the subsequent negative angle surface needs to be machined by electric discharge, so the whole production cycle is longer; The five-axis high speed milling machine was used to process the curved surface, the minimum back chipping was R0.15 through the fine carving DT programming technology, the tool length-diameter ratio of R0.15 was controlled within 4:1 by adjusting the tool axis, and the contour accuracy of the curved surface after processing was ± 0.01 mm, and the surface roughness Ra was less than 0.4 μm.