



K520i-5Xs five-axis machining center is developed to meet the needs of multi-surface machining of complex parts and realize five-axis linkage machining. It is mainly suitable for five-axis processing fields such as blades, turbines, complex small precision moulds, medical components, aerospace and aviation.

K-540A high-speed vertical machining center adopts natural marble gantry structure bed. After long-term natural aging, the structure is uniform and the linear expansion coefficient is small; It is mainly suitable for high precision mould, copper electrode processing and various occasions with high precision requirements.

The S800i-5X uses a one-piece mineral casting base, which has good shock resistance and prevents vibration interference from affecting the processing. A moving beam type cross beam is adopted, and the cross beam adopts a 45-degree structure, so that the center of gravity is moved backward, and the structure is more stable. Equipped with five swing axes, the swing axis and the rotation axis can rotate along the X, Y and Z axes during machining. Full closed-loop control, all axes are equipped with high-resolution grating ruler; Interpolation control is carried out by using Rhenium Sodium Gram U5E control system. It is suitable for five-axis processing fields such as complex precision moulds, automotive parts, medical parts, aerospace and so on.



The speed can reach 3m/S; the acceleration is 3G, the guide rail adopts the precision C-UP, the guide rail can be butted, and the extension is limited

The outer diameter of the screw is 6-125mm, the length can reach 12000mm, the DmN value is 50000-220000, the acceleration is 0.5G-2G, and the accuracy of the screw is C0-C7.

The HIWIN coreless U-type linear motor has the characteristics of no wear, zero back gap, no impact force and low speed chain wave, and has no attractive force between the moving stator and the stator. It can be applied to the installation platform with no deformation, light load and continuous motion curve. For example: high-speed light-load automation equipment, dust-free environment automation equipment, panel panel equipment, optical inspection equipment, scanning electron microscope equipment, semiconductor equipment, tool machine wire cutting equipment and cam lathe equipment.



I. Technical parameters 1 Working table size 950 × 660mm 2 Worktable stroke (X, Y) 500 × 400mm 3 Maximum machining thickness 350 mm 4 Machining taper ± 12 ° (80mm) 5 U, V working stroke ± 30mm 6 Octagonal cutting accuracy (straight) ≤ ± 0.005 mm 7 Optimum roughness (straight body) Ra ≤ 0.8 μm 8 Long-time cutting maximum efficiency ≥ 10000 mm2/H 9 Maximum molybdenum wire diameter 0.12 mm-0.25 mm 10 Wire speed variable frequency adjustable 11 Maximum load capacity 800 kg 12 Overall dimension 1870 × 1480 × 2030 mm 13 Total weight of complete machine (Kg) 2500 14 Actual power consumption ≤ 1.0 kw 1. Two-stage two-way automatic tension system (patent); 2. The electric control cabinet is equipped with "heat pump" heat dissipation patent technology (patent): Adaptive cooling, no cooling fan. In the workshop environment, suspended matters can be obviously reduced to enter the electric cabinet, and the electric cabinet can be kept clean for a long time, so that the failure rate of long-term use is greatly reduced, and meanwhile, the energy is saved and the noise is low; 3. The machine tool adopts a new structure. Through Ansys finite element analysis, the whole machine has strong rigidity and small Abbe error; 4. T-shaped bed, frame structure, 250 gray cast iron, secondary artificial aging treatment; 5. Taper (UV axis) adopts slow filament structure; 6. Set screw compensation for X, Y, U and V axes, and adopt 3-line pitch compensation for X and Y axes; 7. Five-axis servo motor direct drive, five-axis linear guide (Taiwan), five-axis ball screw, XY-axis Panasonic servo motor, Z-axis servo motor with brake function; 8, autocut (10.1) integrated programming and control, five-axis screw compensation, reverse compensation, Z-axis memory lifting; 9. Set the torque motor to set the tension value of the molybdenum wire, and automatically release the tension during shutdown to reduce the elastic fatigue of the molybdenum wire; 10. Wire feeding can be performed automatically according to the set tension value; 11. The upper and lower power inlet blocks are designed with bilateral V-shaped groove structure, which is easy to hang wires. You only need to loosen the front nut to change the side; 12. Multiple safety protection: X, Y, U, V and Z axes are equipped with digital soft limit, electronic limit and mechanical limit. It is also equipped with tension in place, thread cylinder stroke and other protections; 13. Configure various basic protection functions: automatic shutdown protection for broken wire of the machine tool, automatic rollback protection for short circuit, memory protection for power failure, automatic alarm for short circuit, automatic alarm for broken wire, and automatic stop of the wire barrel after processing; 14. Industrial computer, Dell (new) monitor, portable control box; 15. 150L double-pump slow filter element water tank; 16. Centralized lubrication of electric oil pump; 17. With drilling die; 18. Full protective cover, LED panoramic lighting.

I. Technical parameters 1 Working table size 950 × 640mm 2 Table stroke (X, Y) 450 × 320mm 3 Maximum machining thickness 350 mm 4 Machining taper ± 12 ° (80mm) 5 U, V working stroke ± 30mm 6 Octagonal cutting accuracy (straight) ≤ ± 0.005 mm 7 Optimum roughness (straight body) Ra ≤ 0.8 μm 8 Long-time cutting maximum efficiency ≥ 10000 mm2/H 9 Maximum molybdenum wire diameter 0.12 mm-0.25 mm 10 Wire speed variable frequency adjustable 11 Maximum load weight 600 kg 12 Overall dimension 1760 × 1410 × 2030 mm 13 Total weight of complete machine (Kg) 2500 14 Actual power consumption ≤ 1.0 kw 1. Two-stage two-way automatic tension system (patent); 2. The electric control cabinet is equipped with "heat pump" heat dissipation patent technology (patent): Adaptive cooling, no cooling fan. In the workshop environment, suspended matters can be obviously reduced to enter the electric cabinet, and the electric cabinet can be kept clean for a long time, so that the failure rate of long-term use is greatly reduced, and meanwhile, the energy is saved and the noise is low; 3. The machine tool adopts a new structure. Through Ansys finite element analysis, the whole machine has strong rigidity and small Abbe error; 4. T-shaped bed, frame structure, 250 gray cast iron, secondary artificial aging treatment; 5. Taper (UV axis) adopts slow filament structure; 6. Set screw compensation for X, Y, U and V axes, and adopt 3-line pitch compensation for X and Y axes; 7. Five-axis servo motor direct drive, five-axis linear guide (Taiwan), five-axis ball screw, XY-axis Panasonic servo motor, Z-axis servo motor with brake function; 8, autocut (10.1) integrated programming and control, five-axis screw compensation, reverse compensation, Z-axis memory lifting; 9. Set the torque motor to set the tension value of the molybdenum wire, and automatically release the tension during shutdown to reduce the elastic fatigue of the molybdenum wire; 10. Wire feeding can be performed automatically according to the set tension value; 11. The upper and lower power inlet blocks are designed with bilateral V-shaped groove structure, which is easy to hang wires. You only need to loosen the front nut to change the side; 12. Multiple safety protection: X, Y, U, V and Z axes are equipped with digital soft limit, electronic limit and mechanical limit. It is also equipped with tension in place, thread cylinder stroke and other protections; 13. Configure various basic protection functions: automatic shutdown protection for broken wire of the machine tool, automatic rollback protection for short circuit, memory protection for power failure, automatic alarm for short circuit, automatic alarm for broken wire, and automatic stop of the wire barrel after processing; 14. Industrial computer, Dell (new) monitor, portable control box; 15. 150L double-pump slow filter element water tank; 16. Centralized lubrication of electric oil pump; 17. With drilling die; 18. Full protective cover, LED panoramic lighting.

Workbench size: 690 × 458mm Table stroke (XYZ): 350x450x 350mm Octagonal cutting accuracy: ≤ 0.01mm (straight body, 40 high) Maximum processing efficiency: ≤ 12000mm ²/H Taper: ± 6 ° (when the center distance between the upper and lower guide wheels is 200 mm) Maximum machining current: 8 A Best finish: Ra ≤ 1.0 um Wire diameter range: 0.10 ~ 0.25 mm Wire speed: variable frequency adjustable (up to 11 m/s) Working fluid tank capacity: 100L Voltage and power: 380v/0.8kw Repeated positioning accuracy: ≤ 0.01mm Maximum load: 600 kg Net weight of the machine: 1400 kg Machine size: 1400 × 1340 × 1700 mm Control unit: X8 (CAD) intelligent control system Executive standard: GB/T7926-2015 II. Product technology and configuration: 1. The machine bed and worktable are made of 250 gray cast iron and subject to secondary artificial aging treatment to ensure the accuracy stability; 2. Precision rolling alloy steel quenching guide rail is adopted, and cylindrical rolling parts are selected. Compared with spherical rolling parts, cylindrical rolling parts have strong bearing capacity and long service life; 3. The worktable is designed with large-span guide rail spacing, which can improve the bearing capacity and stability of the machine tool to ensure the processing accuracy; 4. The XY axis of the coordinate worktable is driven by motor direct servo control to avoid reverse clearance and noise of gear transmission; 5. The lifting column of the wire rack is a precision grade integral guide rail. Electric lifting, press the key to lift, and the verticality can be maintained after lifting or lowering. It is not necessary to unlock and adjust the verticality again after lifting or lowering; 6. The motion guide rail of the wire storage cylinder adopts the plastic pasting process, which is wear-resistant, shock-absorbing, stable in operation and lower in noise; 7. Mechanical slide rail constant tension mechanism; 8, autocut multiple cutting control system; 9. Configure various basic protection functions: automatic shutdown protection for broken wire of machine tool, automatic rollback protection for short circuit, memory protection for power failure, automatic alarm for short circuit and automatic alarm for broken wire; 10. Configure the automatic edge stop function of the wire storage cylinder after processing, which is convenient for wire removal; 11. The electric control cabinet is equipped with a patented "heat pump" heat dissipation technology (Patent No.201220694371.0), which can automatically dissipate heat without a fan, so as to ensure that the electric cabinet can work stably for a long time in a harsh environment, and at the same time, it is energy-saving, clean and noiseless; 12. Configure grating digital display; 13, with portable operation box, can control XY and UV axis, open wire, high frequency, working fluid pump, etc.; 14. Fully protective sheet metal cover.




Diamond roller (also known as diamond dressing roller, roller dresser) is a grinding wheel dressing tool for form grinding, mainly used in automotive, aerospace, bearings, gears and other precision parts processing fields. The profile of the ceramic or CBN grinding wheel is calibrated by a dressing device installed on a grinding machine, and the precision is copied to the surface of a workpiece, so that the method is suitable for mass automatic production.

Diamond bearing end support is a kind of wear-resistant support component made of synthetic diamond material, which is mainly used in bearing mechanical system to provide high-precision support and reduce friction damage.

Diamond reamer is a kind of superhard cutting tool made of polycrystalline diamond (PCD) or electroplated diamond abrasive, which is specially used for micron high-precision inner hole processing (such as hydraulic valve body, engine cylinder head). Its core advantages are strong wear resistance, processing accuracy within 1 micron of cylindricity and roughness below Ra0.1.