



YSM optical shaft measuring instrument is an optical measuring equipment specially developed for rotary parts by yuantian Measurement and Control Equipment (Qingdao) Co., Ltd., which is mainly used for the measurement of geometric dimensions and geometric tolerances of shaft parts (such as automotive transmission shafts, precision bearings, aerospace components, etc.). It can help customers safely and quickly measure the geometric dimensions of rotary parts such as shafts and turning parts with different lengths and diameters in all conditions and environments. 1. Equipment body: optical shaft measuring instrument. The whole machine is made of high-precision granite base, which has good stability. With a 23-inch high-definition display screen and YJMET professional shaft measurement software, it has extremely high running accuracy. 2. Vertical and horizontal structures, measuring degree up to 4000 mm, measuring diameter 280 mm. 3. Top precision, maximum workpiece weight 40-500 kg. 4. German HEIDENHAIN (RSF) digital grating system (measurement digital display) with a resolution of 0.0001 mm. 5. Measurement accuracy: under guaranteed environmental and temperature conditions, radial: (1.5 + D/100) μm; axial: (2.5 + L/100) μm. 6. Measurement indicators: Diameter/length/angle measurement: static/dynamic diameter, horizontal/vertical distance, angle between any two lines, etc. Geometric measurement: roundness, cylindricity, coaxiality, runout, straightness, parallelism, perpendicularity, etc. Special measurement: thread, inner diameter, keyway, cam base circle radius/profile, profile DXF comparison, etc. 7. Customized requirements Roughness measurement module, internal thread measurement module, crankshaft contact measurement module and inner cavity measurement module can be additionally selected according to the measurement requirements to expand the measurement range of the equipment. 8. Features/Highlights • High accuracy: The measurement accuracy can reach the micron level, which can meet the needs of high-precision manufacturing. • Non-contact measurement: avoid the problems such as scratch and abrasion caused by traditional contact measurement, and protect the workpiece surface. • Fast measurement: The measurement speed is fast, which can greatly improve production efficiency. • High degree of automation: it can be connected with computers, robots and other equipment to realize automatic measurement and data processing. • Intelligent: with self-diagnosis, self-calibration and other functions to reduce human error and improve measurement stability. • Modular: Customized solutions can be provided according to the needs of customers, and different product structures such as vertical type and horizontal type can be provided according to the needs of customers, with a maximum length of more than 4000 mm. • Temperature compensation function: It can automatically compensate the accuracy according to different ambient temperatures to adapt to the complex production site environment. • Powerful software measurement functions: support FOV real-time measurement, DXF profile comparison, thread and cam measurement, with powerful construction functions. It can complete the measurement and calculation of multi-dimensional data such as diameter, length, angle, arc, roundness, thread, keyway, etc. One-click operation simplifies the process, so that ordinary operators can get started quickly and reduce training costs. • Powerful data processing function: support MES/Q-das system docking, real-time production of PDF, dfq, CSV format measurement reports. The automation function can only be matched with the measurement program to realize fully automatic measurement in an unattended environment.

Relying on nearly 20 years of experience in research and development of German measurement system by the founding team, the YTM 500, a high-performance manual and automatic tool-setting instrument, has been built with full independent research and development strength. With the technical support of the German and Qingdao R & D centers, its tool-setting instrument has reached the first-class equipment level abroad in terms of measurement accuracy, efficiency and stability. It can accurately complete the pre-adjustment and detection of core parameters such as tool length, radius and angle, and meet the needs of high-precision processing in aerospace, automobile manufacturing, precision machining and other fields. Product positioning: special equipment for high-precision tool measurement, convenient operation and measurement accuracy. Core features: the operation is extremely simple, manual models and automatic models can be selected freely, which is suitable for the size detection needs of various processing tools. Application scenario: It is mainly used in machining, tool manufacturing and other industries to provide reliable data support for tool presetting and detection. Tool presetter YTM 500 series has the characteristics of high precision, high reliability, reasonable structural design, beautiful appearance, simple operation and convenient maintenance. Its excellent performance benefits from the solid granite instrument base, high-quality optical system and easy-to-operate measurement software. 1. Equipment body • The equipment table is made of stable integral high-quality granite with high operating accuracy. • Unique optical system: megapixel high-resolution CMOS industrial camera and sensor, bright and clear images; far-focus flat-field LED transmission light source, light intensity can be controlled using the program to achieve point-by-point storage. 2. Core functions • Multi-parameter geometric measurement: The core parameters of various tools can be measured manually or automatically, such as the diameter and length of milling cutters and drills, as well as complex geometric parameters such as arc radius, included angle and main deflection angle. • Cutting edge and wear detection: With the help of high-resolution optical components and image processing technology, it can automatically identify the shape of the cutting edge, magnify the cutting edge and display it clearly, detect defects such as chipping and wear of the cutting edge, and detect parameters such as radius and angle through reflected light. • Special tool adaptation measurement: The modular design allows it to adapt to the measurement of non-standard tools, long tools, micro-tools and other special types of tools. Some models are equipped with special clamping systems, which can not only complete the measurement of conventional tools, but also realize the pre-adjustment measurement of long tools. 3. Adapt to the tool type. • Conventional general purpose metalworking tools: covers the most commonly used basic tools in machining, including milling cutters, drills, turning tools, countersinks, etc. • Threading related tools: all kinds of tools specially adapted to the threading scene, such as the thread tap is a typical representative. • Non-standard and composite cutting tools: For customized non-standard cutting tools in industrial production and composite cutting tools integrated with multiple cutting functions, its modular design with multi-degree-of-freedom adjustable fixture can stably hold such irregularly shaped cutting tools. • Micro and high-precision special tools: suitable for micro tools with a diameter as small as 0.05 mm, which are often used for precision parts processing. The tool setting instrument can accurately record the measurement data of fine parameters such as the cutting edge radius. It is also suitable for high-precision forming tools such as ball-end cutters. • Multi-edged and toolholder adaptive tools: For multi-edged tools clamped by BT40 and BT50 toolholders, the tool management function can record the radial and axial runout, segment difference and other parameter data of the tool tip of such tools. 4. Technical indicators • Measuring range X = 400 mm, Z = 500 mm, Z axis supports customization • Display accuracy: 1.0 micron • High precision grating ruler with 0.0005 mm resolution • Measurement accuracy: radial runout of spindle at conical surface ≤ 0.002 mm • Spindle runout at 300mm ≤ 0.005 mm • SK50/BT50 spindles as standard, supporting various diameter change sleeves • Pneumatic mechanical tensioning • Intelligent data processing: automatic calculation of deviations, maximum values and generation of standardized reports • Compatible expansion: can be linked with RFID chip reader/scanner to bind tools and data

Jointly developed by Chinese and German R & D teams, combined with domestic localization projects and applications, the first pure optical thread measuring instrument in China is built through unique design and core technology advantages, which is used for non-contact and high-precision detection of various parameters of external threads. The measurement speed is very fast, and multiple parameters can be measured in a few seconds. It has the following characteristics: 1. Main body of the equipment: The complete machine is made of high-precision granite base and column, showing excellent thermal stability and mechanical performance; it is equipped with a 23-inch high-definition display screen and Haycise dedicated measurement software. 2, with high-precision linear guide and high-resolution (0.0001 mm) grating ruler reading head, to achieve high-precision rapid measurement of the thread. 3, optical system: 25 million pixels high-resolution CCD camera, with a large field of view telecentric transmission light source and double telecentric lens, combined with precision motion control system, optical scanning of the thread profile. 4. Self-developed special software can measure almost all key parameters of thread in a very short time, including but not limited to: pitch, major diameter, minor diameter, pitch diameter, root radius, lead angle, helix angle, thread angle, right angle, left angle, roundness, cylindricity, etc. In addition, a non-contact laser probe is available to measure the inclination angle and root arc of the fastening flange. 5, that measurement speed is high, and the efficiency is high: the measurement of all parameter can be completed within a few second by clamping once, which is far superior to the traditional contact type thread gauge. 6, wide range of measurement, comprehensive functions: usually cover a wide range of thread sizes, such as external thread: M1-M100 or even larger, can be customized according to customer needs. It can not only measure a single parameter, but also carry out comprehensive evaluation, which is in line with modern geometric tolerance standards. 7, automatic measurement, data traceability: automatically identify the thread profile, compare with the standard (ISO, DIN, GB, etc.) or custom tolerance zone, automatically determine OK/NG; automatically produce detailed measurement reports, support SPC statistical analysis; all measurement data are saved electronically for quality traceability and analysis. 8, non-contact measurement: will not cause scratches or pressure deformation on the thread surface, especially suitable for soft, coated, polished, high finish threads. 9. High precision: The measurement precision reaches micron level, which can meet the requirements of high-precision manufacturing. 10. High degree of automation: It can integrate robots to automatically load and unload materials to form a full-automatic thread measuring station; it is suitable for 100% online inspection or mass sampling inspection of the production line.






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