Shenzhen Haihou Industrial Co., Ltd. was established on June 11, 2014. Over the years, it has been dedicated to the research and development of mid-to-high-end intelligent tightening and press-fitting technologies, engaged in the manufacturing and sales of assembly tools and their components, and consistently delved deep into the two major fields of intelligent tightening and intelligent press-fitting. The Company continuously refines tightening and press-fitting processes, developing many products such as smart electric screwdrivers, servo presses, positioning force arms, screw feeders, and tightening modules. Additionally, the Company has independently developed some data acquisition software for tightening and press-fitting, achieving traceability throughout the tightening and press-fitting process. Haihou is committed to providing customers with high-quality intelligent tightening and press-fitting solutions, assisting them in achieving the automation of factory assembly processes. The Company also dedicates itself to contributing to the nation's automation advancement and supports the development of China's manufacturing industry, to enable every manufacturing enterprise to enhance production efficiency through digitized intelligent assembly.
The Haihou tightening system achieves fully automated tightening through system intelligence and data processing. By leveraging its proprietary algorithms, precision sensors, and angle monitoring, the system can display torque in real-time and collect data, which is beneficial for tightening process analysis. Under the actual application standard of 6σ, the system achieves a precision of 5% and meets the ISO 5393 international standard. The calibration data for each electric screwdriver is stored and monitored in real-time, with data collection for up to 250,000 tightening operations without maintenance.
Haihou Press-Fitting Ecosystem The Haihou press-fitting ecosystem is designed for high-precision interference fit assembly between parts. It effectively controls the press-fitting depth (with a displacement precision of 0.01 mm) and press-fitting force (with a precision of 1%) while real-time data collection is performed. The system generates press-fitting process curves, which are used for monitoring and analyzing the press-fitting process.
The system achieves high-precision torque control (with a precision of 5%) and angle control through its proprietary algorithms and precision sensors, and collects corresponding tightening data and curves to enable full-process tracking of the tightening process. The main features include: Ease of Operation Ergonomic Design High Degree of Automation Integration Easy Maintenance and Long Service Life Data-Driven Support Performance Data: Under the ISO 5393 standard, the system achieves a tightening precision of 5%, with real-time torque display and data collection. Primary Application Areas: The system is suitable for high-precision tightening processes in the automotive, mechanical, home appliance, and electronics industries.
The system can effectively control the press-fitting depth (with a displacement precision of 0.01 mm) and press-fitting force (with a precision of 1%), and collect corresponding data in real-time to generate press-fitting process curves, thereby enabling monitoring and analysis of the press-fitting process. Performance Data: Force/Displacement Feedback Control Dual-Range Piezoelectric Sensors for achieving a press-fitting precision of 1% High-Speed Operation Active Compensation during the press-fitting process to ensure precise positioning No External PC with Specialized Software Required Absolute Encoder for a displacement precision of 0.01 mm, eliminating the need for a reference point Low Maintenance 20 kHz Sampling Frequency Primary Application Areas: The system can easily achieve fully automated press-fitting and is widely used in high-precision press-fitting applications, including PCBA eyelet pin press-fitting, bearings, and high-precision interference fits in the automotive and automotive-related parts industries.
Its stable and excellent structure effectively ensures the stability of screw feeding and tightening, and can effectively solve various complex working conditions for screw tightening. Modular Structure for quick installation Compatibility with intelligent electric screwdrivers from different brands Integrated Vacuum Suction for screw feeding, ensuring reliable blow-and-suction tightening for screws of various materials Suitable for Deep Holes and Tight Spaces, meeting assembly requirements in confined areas Ensures Perpendicular Assembly of screws Full Automation when used with a screw feeder, enabling fully automated tightening
By using a stepped pusher to feed the material, screws are pushed onto a linear track, then sorted and sequentially arranged before being separated by the feeding mechanism and finally blown to the gun head. This is a prerequisite for fully automated tightening, with simple operation and maintenance that can improve work efficiency and quality management. Performance Data: Stepped Pushing Feeding: Reduces tiny particles adhering to the screws. Reduced Vibration Source: Relatively less friction between screws. Expandable Large Capacity Hopper: Reduces the frequency of refilling. 0.01% Screw Jamming Rate: Zero failures in 5 million blow-feeding cycles. Vibration-Free Storage Unit: Effectively reduces noise. Suitable for Longer Screws: Good adaptability for longer screws. Wide Screw Size Range: Suitable for screws ranging from M2 to M16, up to 70 mm in length. Multi-Channel Feeding Capability: Can support up to six feeding channels for tightening. Primary Application Areas: This system can be applied to the automatic tightening processes in the automotive, mechanical, home appliance, and electronics industries.
Equipped with ball bearings for smooth operation, the system features a tightening range fixture plate that can be adjusted to the maximum extent. Combined with a balancer, it can absorb the weight of the tool and arm, thereby reducing the weight that the operator has to bear and minimizing the reaction force, which helps prevent arm injuries. Performance Data: Robust Structure with Long Service Life: No force is transferred to the operator. Balancer Configuration: Eliminates the weight of the tool and arm that the operator has to bear. Minimized Reaction Force: Prevents injuries. Tightening Torque Range: 5 NM to 25 NM available. Primary Application Areas: Suitable for handheld tightening processes at tightening stations in the automotive, mechanical, home appliance, and electronics industries.
Haihou Ecosystem Management System The Haihou Ecosystem Management System, which integrates concepts such as product integration and the Internet of Things (IoT), can help enterprises achieve the following through its intelligent and data-driven approach: Quality Control: Ensuring stable product quality at the time of shipment by strictly adhering to manufacturing standards for testing. Guaranteeing high-quality products through rigorous testing procedures and real-time recording of test data into the system. Enabling real-time tracking of product usage status at customer sites. Equipment Operation and Maintenance: Ensuring continuous and normal production operations. Real-time monitoring of equipment, regular maintenance, and predictive maintenance needs to prevent production delays or stoppages due to equipment failures. Energy Monitoring: Assisting enterprises in environmental protection and energy conservation. Monitoring energy consumption and usage duration of products, regulating carbon emissions, and achieving low-loss operations for energy efficiency.
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