Hield cover flexible feed line laser and CCD detection blister disc packaging machine

The shielding cover is manually placed in the storage bin, and the shielding cover is conveyed to the flexible vibrating plate at the time of direct vibration; the bottom of the flexible vibrating plate is a backlight source, which is convenient for the CCD to locate the position of the product; the product suction mechanism is a four-suction head, and a single product is synchronously placed on the detection and packaging production line after being sucked and rotated. The whole assembly line can be adjusted back and forth, and the product fixture can be adjusted according to the size of the product, so as to realize zero-cost replacement. 3D line laser correlation and repeatability accuracy 0.01. After the laser detection of the product line, the PPU is transported and put into the transfer line (one out of two). The PPU carries the product from the transfer line to the CCD detection station (one out of one). CCD1 detects the front paint surface of the product from bottom to top, and CCD2 detects the front appearance of the product from top to bottom. The product transfer mechanism is completed by double modules. The operator puts the stacked blister tray into the empty tray bin, and the blister tray taking mechanism takes out the empty blister tray. After the blister tray is filled with products, it is automatically stacked or the blister tray is packed in a staggered manner, and it is taken out manually.

Hield cover flexible feed line laser and CCD detection carrier tape packaging machine

The shielding cover is manually placed in the storage bin, and the shielding cover is conveyed to the flexible vibrating plate at the time of direct vibration; the bottom of the flexible vibrating plate is a backlight source, which is convenient for the CCD to locate the position of the product; the product suction mechanism is a four-suction head, and a single product is synchronously placed on the detection and packaging production line after being sucked and rotated. The whole assembly line can be adjusted back and forth, the product stop can be adjusted freely according to the size of the product, and the replacement of the model is convenient. Quick. 3D line laser correlation, repeatability accuracy is 0.01. After laser detection of the product line, the PPU is transported into the transfer line (one out of two). The PPU carries the product from the transfer line to the CCD detection station (one out of one). CCD1 tests from bottom to top, mainly testing the front paint surface of the product. CCD2 tests from top to bottom, mainly testing the front appearance of the product and discharging the defective products. The packaging mode can be heat sealing or cold sealing.

Flexible disk feeder

The invention relates to a flexible disk feeding machine, which is used for various industries such as electronics, hardware, plastics and the like, and is used for taking pictures of material shielding covers, USB heads, buttons, buckles, gaskets, silver contacts, connectors, coils, O-shaped rings, bottle caps, line cards, silica gel, frameworks, thimbles, positioning pins, antennas, capacitors, connectors, pin rows, female rows, terminals, pot shrapnel, angle valves, blades, zippers and the like through CCD, Faceting is carried out in the flexible disk, the XY axis is shifted to suck the product, and the material is automatically fed to the conveyor belt. At present, the machine is mainly used for feeding the shielding cover products. The flexible vibration disk is universal for a variety of products, and is suitable for products with a size of 2mm in length or width and 30mm in size; The hourly production capacity of the machine is about 3000-5000 PCS/H (the efficiency is related to the product specification).

Hield cover twelve-head flexible carry tape packaging machine

The feeding speed of the flexible disk is less than or equal to 300ms, and the X-Y coordinate data is fed back to the manipulator to take the material through CCD visual positioning and photographing. The manipulator is equipped with X-Y-Z-R eight axes. After automatically grabbing the product through the coordinate signal given by the flexible vision, it moves to the dynamic flying camera CCD2. After data correction, the defective products are discharged. The 8 groups of independent ZR shafts complete the carrier tape packaging one by one through the movement of the X-Y manipulator; the packaging machine has the functions of cold sealing and heat sealing, and the maximum width of the carrier tape MAX can be shared to 60 mm, so the commonality is strong; The packaging feeding uses the stepping + ratchet mode to feed accurately, and is equipped with CCD detection function, which has the function of detecting and preventing the lack of material, floating material, overlapping material, reverse material and product surface characteristics of packaging products. The empty-loaded disk is equipped with a discharge motor and a material shortage sensing device to ensure that the packing material pulling will not cause material jamming due to the tension of the carrier tape due to material shortage. It can also use a pair of empty-loaded disks or a pair of multi-belly reels with a maximum diameter of 600.

Double-turntable high-speed cut carrier tape package machine

The spring terminal is automatically fed by the motor gear. When cutting the terminal, the circular positioning pin fixes the material belt hole for cutting PIN, and the material is cut by the motor cam mechanism. The index plate sucks the part of the product, and the cut product is moved to the next station by the sucked part. The CCD detection light source station can be equipped with a high-precision diamond mirror to achieve the function of detecting multiple surfaces. CCD1 and CCD2 detect the overlapping, shortage, deviation and other conditions of the product in the previous cutting, the detection signal is sent to the next station, and the defective products are automatically discharged into the box through the pipeline. The CCD3 checks whether the packaged carrier tape is missing or not, and the front side is gold-plated. The common width of the packaging carrier tape is 12 to 16, and the cold and hot sealing packaging has the function of simple and quick interchangeability. The packaging carrier tape is a small roll, which is placed in the chassis to automatically feed the carrier tape.

One outlet and two index plates share three laminating machines.

The assembly line is one discharge and two feeding, the optical fiber detects that the product is in place, the product is sucked and transported for secondary positioning, and the suction mechanism has the function of rotation; Manually hang the roll film material tray on the frame material of the label stripping machine, and the Nntn label stripping machine automatically feeds and strips the auxiliary materials; Position and correct the accessories from the mounting module to the bottom camera. The label size is Min. 3 * 3mm, Max. 30 * 50mm, and the label specification is 2-6PCSI lines. There are three groups of labeling mechanisms. The CCD detects whether the auxiliary materials are missed or mispasted. When a defective product is detected, the defective product is removed to the defective product box. When one of the two products is detected to be defective and the other is detected to be good, the mechanism separates the good product from the defective product and puts them into the corresponding product box.

Six-indexing four-flexible weld machine for flexible feeding of shield cover

1. The feeding machine puts the shielding cover on the assembly line, and the product is transported to the handling and reclaiming position through the assembly line. 2. The product carrying pitch mechanism carries the product to the cam divider turntable carrier. The pitch mechanism adopts a two-way screw rod module, which can adjust the parameters on the touch screen according to the suction position of the product. The machine adjustment is fast and convenient. When producing products with welding spots on small pieces, the shielding cover is fed to the green jig. When producing products with welding spots on large pieces, the shielding cover is fed to the gray jig. First, the welding ribs are fed to the green jig, and then the shielding cover is transferred to the green jig. 3. that product in the index plate carry is rotated to each work station. 4. The product carriers of the above stations can be replaced, and the adjustment position is compatible with the common range of the same similar products (within 15-45mm)

Shielding cover flexible vibration plate feeding laser welding machine (one out of two)

The products are placed on the assembly line manually, and then transported to the material taking position through the assembly line. The products are transported to the cam divider turntable carrier, and the products in the index plate carrier are rotated to each station. The welding bars are manually placed in the hopper, and the welding bars are conveyed to the flexible vibrating plate by the direct vibration timing; one camera corresponds to one flexible vibrating plate, and the welding bars are photographed to determine the position of the welding bars. The welding bars are sucked by the XYZ R axis and pass through the flying camera, and the flying camera is used for precise positioning, and automatically compensates the rotation angle to place the welding bars at the correct position of the shielding cover, and the two groups of reclaiming and discharging mechanisms are replaced back and forth. The height and parameters of the laser welding machine are adjustable. The welding bar is pressed on the product to prevent empty welding and uneven welding. The carrier sets the position of the product and starts spot welding through the red light induction of the spot welder. After that, it rotates to the next station. Absorb and carry the product group, turn the product 180 degrees and put it on the assembly line to connect the back inspection packaging machine.

8-head 3D line lase detection carrier tape package machine

The spring terminal is automatically fed by the motor gear. When cutting the terminal, the circular positioning pin fixes the material belt hole for cutting PIN, and the material is cut by the motor cam mechanism. The index plate sucks the part of the product, and the cut product is moved to the next station by the sucked part. The CCD detection light source station can be equipped with a high-precision diamond mirror to achieve the function of detecting multiple surfaces. CCD1 and CCD2 detect the overlapping, shortage, deviation and other conditions of the product in the previous cutting, the detection signal is sent to the next station, and the defective products are automatically discharged into the box through the pipeline. The packaged shielding cover is manually placed in the storage bin, and the shielding cover is conveyed to the flexible vibration plate by direct vibration; the bottom of the flexible vibration plate is a backlight source, which is convenient for the CCD to position the product; The product suction mechanism is composed of 8 suction heads, 4 of which take the material from the flexible disk and put it into the 3D detection jig, and the other 4 suction heads take the product after detection from the 3D detection jig for tape packaging. The 3D line laser detection replaces the traditional optocoupler detection, realizing zero-cost replacement. The correlation and repeatability accuracy of 3D line laser detection is 0.015 mm-0.02 mm. Products without flatness detection can be directly packed by 8-head machine.

6-head 3D line lase detection blister disc packaging machine

The shielding cover is manually placed in the storage bin, and the shielding cover is conveyed to the flexible vibration plate by direct vibration; the bottom of the flexible vibration plate is a backlight source, which is convenient for the CCD to position the product; The product suction mechanism consists of six suction heads, three of which take the material from the flexible disk and put it into the 3D detection jig, and the other three suction heads take the product after detection from the 3D detection jig and put it on the plastic suction plate. The 3D line laser detection replaces the traditional optocoupler detection to realize zero-cost replacement. The correlation and repeatability accuracy of 3D line laser detection is 0.015 mm-0.02 mm. For products without flatness detection, the blister tray can be placed directly according to the 6-head machine. The blister tray mechanism has the function of AB tray. It is convenient and fast to change the blister tray with different external dimensions. The length and width of the blister tray packaging mechanism can be adjusted by shaking the two-way screw rod and handle. The maximum length is 390 and the width is 310, and the minimum length is 285 and the width is 140.

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