Numerical-control stud pile planting machine

1. Excellent equipment and mechanism. The whole structure is a gantry horizontal structure, which is convenient to operate and realize the automation of loading and unloading, and is superior to the vertical layout structure. 2. Complete equipment models. According to different customer production needs, common sizes are 4020, 3015, 3012, 2512, 1612, 1206, 0505, there is always a model for you. 3. that framework of the equipment is stable. The machine body is welded with heavy section steel. After annealing treatment, it is processed by large CNC gantry pentahedron to ensure the verticality of the beam and the flatness of the platform, and to ensure that the accuracy of the equipment is controlled within the minimum error range of the industry. 4. that precision of the transmission system is high, the cross beam of the equipment is weld by high-strength steel rivets, the structure is light and strong, the gantry type high-precision helical rack dual-drive transmission is adopt, and the verticality of the gun head and the precision of the movement process are ensured through the guidance of two surfaces of the double linear guide rail. Our control system also has the function of software automatic compensation. Through the measurement results of laser interferometer, the error of XYZ three directions can be filled into the system, which can eliminate the hardware error and improve the accuracy of the equipment. 5. The automatic welding gun has strong functions. We have several different types of welding guns according to the customer's products and processes. The most commonly used HQ-5 oblique feeding automatic welding gun originated from Germany. Through our repeated upgrades and optimizations, its functional performance and durable maintenance performance have surpassed the imported brands. The welding gun has floating constant pressure, digital display of lifting distance, and supports energy storage and arc discharge functions. It can be matched with up-feed and down-feed mechanisms, and has automatic welding function for nails of different lengths. In view of the maintenance trouble of other brands of welding guns, especially the need to replace the whole set of welding guns when switching different welding nails, our welding gun does not need to disassemble the gun head, but only needs to simply disassemble a few accessories at the lower part of the gun head to disassemble the internal parts that need to be replaced, so as to reduce the downtime and reduce the use cost of customers. 6. Welding machine and vibration plate are intelligent, reliable and durable. The welding machine and the vibrating plate are the key components of the equipment, which determine whether the equipment can work properly. Both equipment hardware and internal control software are self-developed, deeply integrated into the equipment control system, using 485 communication, the system can collect real-time equipment status information and timely issue and modify internal parameters, facilitate system statistics and summary of welding data, report fault information, and intelligently analyze the cause of equipment failure. A welding machine can support multiple welding guns, and also has a dual capacitor redundancy design, one fault can be switched to the other at any time, to ensure that the equipment can continuously produce, display and upload production information such as voltage and current display, welding times and so on. The vibrating plate also has a structural design compatible with a variety of nails, and can be used by switching different nails only through simple adjustment, so that the vibrating plate can be used for multiple purposes and can communicate with multiple machines. 7. Equipment welding platform design is reasonable and practical. Thickened cloth resin plate is adopted, regular T-shaped groove is milled on the surface, AB double-station layout is adopted, grounding copper bar is inlaid, and multi-hole quick connection air port is matched, which is convenient for the clamp to move and fix at will. Multiple groups of circular positioning blocks can be flexibly combined for external positioning, internal hole positioning, upper positioning and lower positioning, which is convenient for different sizes of workpieces and quick switching of different processing modes. 8. The equipment control system and software are the core of the equipment. The control system adopts the special bus multi-axis motion control card. The control software is the third-generation pile-planting machine control system developed by our company. It is based on the Windows operating interface and supports a variety of programming methods, such as teaching programming/CAD graphics conversion/NC program conversion, gun parameters, welding machine parameters, etc. Graphical display of equipment parameters and other functions, support automatic and semi-automatic upward/downward feeding functions, support various process requirements such as nailing, arc drawing, tapping, spot welding, laser marking, cleaning and welding, reaming, etc. The system has the function of breakpoint processing, automatic capture and identification, wrong or missing, one key to complete the operation of mending. The system port is open, and the manipulator can be linked to load and unload workpieces in the later period, which can realize remote interaction, information acquisition and program issuance, and meet the necessary conditions for industry 4.0; 9. Electrical and pneumatic control components are imported brands, switch: Schneider, servo motor: Panasonic, power supply: Mingwei, pneumatic/valve terminal: Yadeke, SMC, sensor/relay: Omron.

Intelligent color plate ink-jet machine

Our company has developed an intelligent color flat-panel inkjet printer to meet the characteristics and needs of the sheet metal industry. It does not need to make plates. Its full name is computer operation. It can print and go at any time. It can complete full-color images at one time. It can spray color on the surface of various materials (metal, ceramics, crystal, leather, plexiglass, cloth, stone, acrylic, plastic, wood products, glass, etc.). This machine has a large printing size, equipped with Ricoh G5 industrial nozzle, fast printing speed, high precision, durability, long service life, Has the advantages of low yield, low maintenance cost, stable mass production performance, easy operation, lasting effect, difficult decolorization, adaptability to various environments and the like. Aves time and ink, is economical and practical, has high efficiency, is suitable for small-batch and multi-variety processing, and can replace screen printing. The frame adopts the integrally welded steel structure frame, and the square steel is integrally welded to ensure that the steel frame structure is firm and stable without deformation. The base structure of the platform is milled by a high-precision planer milling machine with higher precision. Double mute guide rail structure design ensures stable movement during printing and improves printing accuracy. The Z-axis travel is 300 mm, which makes it easy to place large workpieces and print high workpieces. The printing platform is provided with a multi-point height-adjusting device, which can ensure that the height error of any point on the printing plane is within 0.2 mm, so that the printing effect is more accurate.

Micro numerical control sealing dispensing machine

Micro precision sealing dispensing machine is mainly used for the sealing of small workpieces with ultra-fine adhesive strips. Compared with the standard dispensing machine, the equipment is more portable and flexible, easy to transport and move. The minimum width of the sealing strip can reach 1.8mm, which is suitable for continuous gluing and sealing of large-scale small workpieces. The machine head adopts the dish-shaped RC-700 dispensing head independently developed by our company, which is easy to maintain and has strong adaptability. The control system adopts an imported motion controller with bus communication and a new generation of special dispensing software developed independently. It is equipped with a two-stage glue supply system device, which is driven by a high-precision gear pump, a servo motor and a precision reducer from Barmag, Germany, to meet the requirements of high-precision glue delivery. This equipment is suitable for sealing in automotive, electronic and electrical, filters, lighting and other fields. Production process: the on-site sealing foam molding technology is adopted to complete the automatic gluing according to the CAD graphics or the graphics provided by the system, and the sealing rubber strip with smooth and beautiful surface, strong resilience, good dustproof and waterproof performance and high sealing protection grade is formed through chemical reaction foaming molding, and can be firmly bonded with the workpiece.

Constant numerical control sealing dispensing machine

This equipment can replace the transmission manual adhesive tape process: the use of on-site foaming technology, combined with intelligent control system to achieve waterproof, dustproof, noise reduction and other functions, sheet metal customers preferred products. It is mainly designed for the sealing requirements of high and low voltage switchgear, automation control cabinet, outdoor rainproof box, communication cabinet, plastic waterproof box, etc. The equipment integrates the characteristics of imported dispensing equipment, combines with the actual sealing requirements of our company's production of chassis cabinets for many years, and designs and produces a CNC automation equipment to replace the traditional manual adhesive tape. It can fully meet the requirements of product quality and is convenient for ordinary workers to operate and maintain mature equipment, which can improve production efficiency for enterprises and save a lot of manpower, material and financial resources. Before that production of the equipment, only a CAD graph or a graph provide by a system needs to be input into a compute, the gluing equipment can coat the polyurethane glue material on the sealing element according to the graph, and the glue material can be quickly react and formed to form a sealing rubber strip which can be firmly adhered to a workpiece. During processing, the process parameters of the equipment are set in advance (adhesive strips with different heights and widths are made according to the amount of adhesive dispensed and the walking speed of the machine), the workpieces are placed, and the whole production process will run automatically, efficiently and safely. This equipment is mainly used for waterproof and dustproof sealing of chassis cabinet, power distribution cabinet/box, control cabinet, explosion-proof cabinet, high and low voltage cabinet, switch cabinet, etc.

Conomical constant sealing dispensing machine

This integrated dispensing machine solves the problems of production space and transportation through its folding cantilever, pulling dispensing platform and modular structure design, and relies on constant temperature mixing head, patented precision dispensing valve and high-precision metering pump to form a precise, smooth and low-cost dispensing core, relying on high-precision transmission and patented intelligent operation control system. Finally, the long-term stability and low maintenance cost of the equipment are ensured by comprehensive plastic tank management and optimized pipeline and drag chain layout. It is a mature industrial equipment that fully considers the actual needs of modern factories.

Multifunctional welding platform

The product has the advantages of accurate positioning, high welding quality, capability of quickly and firmly welding screws of various specifications on a metal surface, no mark on the back of a welding plate, no obvious depression and protrusion, wide range of applicable materials, capability of welding various materials such as cold plates, stainless steel, aluminum plates, galvanized plates and the like, and high efficiency. Welding platform: 2300 * 1200 mm Laser welding 1 set: 3 KW 1 set of rocker stud welding head: 1 set of M3-M8 cantilever electric tapping machine: 2-12 mm

Manual rocker arm type stud welding platform

1200 * 800 mm table range, suitable for most small and medium-sized workpieces, any position can be easily moved. It is convenient to adjust the angle of the gun head to ensure the verticality of the welding nail to meet the product requirements. Bring your own drawer and accessory box to improve productivity during work.

Stud welder trolley

Four machines in one vehicle can meet the needs of customers for mass production, and different kinds of nails can be used at the same time. The welding platform with wheels can be moved conveniently, and the welding location can be adjusted at any time according to the production situation of the workshop. The platform has its own drawer and accessory box, which improves the production efficiency in the working process.

Hand-held single-way energy storage weld machine

The discharge circuit detection function is added to the black version with touch control, which can effectively prevent the poor soldering caused by insufficient discharge during welding. 4 capacitors (capacitance 132000 μF)

Two-way communication welding machine

It has the function of communication with the equipment. The welding machine adopts two groups of capacitors of thyristor and MOS tube made in China. Capacity of each group of standard capacitor

Two-way communication welding machine

High-configuration digital display two-way welder: the touch screen panel is used to replace the original digital LED screen; multiple information of the welder can be observed on the touch screen at the same time, such as the current capacitor voltage, set voltage, welding current, charging time, welding times of the team, welding records, alarm records, etc., which is conducive to real-time control of the welder status; two groups of capacitors, each group increases 1/3 of the capacitor capacity

Hort cycle arc pul stud welding machine

It can weld the nut column in the range of M3-M16, especially suitable for the welding of base metal of 2mm and above. It can weld carbon steel, stainless steel, aluminum, copper and other metals;